It integrated welding system sucha as wire feeder, wire spool and welding torch with robot body, easy installation.
Has a compact structure, enclosed cables to prevent snagging during robot operations.
Various welding applications, supports various welding applications such as CO2/MAG, MIG, TIG and laser welding.
High configuration high accuracy, high payload 6kg, enough load capacity to easily handle a laser tracking sensor, high accuracy and repeatability 0.03mm, trajectory accuracy 0.3mm.
We Design With Heart, Focus on R & D, And Take Control of Production!
Please click our structure principle, you will find each spare part of arc welding robot has excellent performance and all protected by the national invention patent, ensure quality to you.
We’re very proud that this high-precision arc welding robots are 100% designed and developed by us.
80% of the components are produced by our company, good consistency and coordination, also better for quality control.
You Will Care About The Precision of Arc Welding Robot
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Test Item
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Genius Zhenkang
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Foreign Robots
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Test Speed
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Test Instrument
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|---|---|---|---|---|
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Position Repeatbility RP
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0.063mm
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±0.07mm
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60m/min
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Leica laser tracker
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Tracking Precision ATp
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0.322mm
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0.500
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2m/min
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FARO laser tracker
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Track Repeatability RTp
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0.060mm
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----
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2m/min
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Leica laser tracker
|
|
Track Speed Accuracy AV
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0.034%
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----
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2m/min
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Leica laser tracker
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|
Track Speed Repeatability RV
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0.025%
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----
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2m/min
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Leica laser tracker
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|
Position Max Deviation
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0.052mm
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0.050mm
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2m/min
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Leica laser tracker
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|
Big Circle Roundness 1
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0.617mm
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----
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2m/min
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Leica laser tracker
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|
Big Circle Roundness 2
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0.402mm
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----
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2m/min
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FARO laser tracker
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|
Small Circle Roundness
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0.286mm
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0.300mm
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2m/min
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Leica laser tracker
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Note:
1. 60m/min represents for the speed of robot movement, 2m/min represents for the speed of welding.
2. The data of foreign robots are from their performance specification or public reports.
Repositioning accuracy is one of the most important technical paremeter for the performance of robot.
Genius Zhenkang use famous laser tracker FARO to test our robot’s precision, ensure robot alignment and adherence to the tightest tolerances.
We all know that the precision of welding robot is an important technical parameter, but the test of noise can’t be ignored, it is related to the work and quality of servo motor and gear reducer.
Genius Zhenkang tested the noise of each axis and six-axis linkage of the robot, all < 70 dB, such low noise representing the good performance of our servo motor and gear reducer.
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Motion Position
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The 1st Axis
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The 2nd Axis
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The 3rd Axis
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The 4th Axis
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The 5th Axis
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The 6th Axis
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6-Axis Linkage
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|---|---|---|---|---|---|---|---|
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Measured Value
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65.7dB - 70dB
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61.8dB - 66.8dB
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58.4dB - 66.3dB
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62.7dB - 67.7dB
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61.2dB - 69.1dB
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58.4dB - 62.4dB
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62.4dB - 68.3dB
|
Note:
1. The speed was 100%, the ambient noise was 54.3dB, and the ambient temperature was 15.9℃.
2. Uising the pulse sound level meter HS5660B, the measured value is measured from the distance of 1m from the measured position.
Cycloidal gear reduce is a important part for robot body, related the repeat precision of robot,we have the advantage of producing high precision cycloidal gear reducer by ourself.
Therefore, our arc welding robot have more higher configuration compared with other China welding robots, just these higher configuration ensure the welding robot have higher precision and longer lifetime.
this is a high rigidity, high torque, high precision and long lifetime arc welding robot.
Other China welding robots consists of 3pcs cycloidal geas and 3pcs of harmonic reducers, while our welding robot consists of 4pcs cycloidal gears and 2pcs of harmonic reducers, therefore ours have more stronger rigidity.
We use double circular spline harmonic drivers for the 5th axis and 6th axis, also for the purpose of higher rigidand greater torque while other China welding robots use single circular spline harmonic drivers.
We provide various types of welding positioner depending on the customer’s workjob and welding solution requirement, one axis, two axes and three axes with different payload, form 7 axes or 8 axes linkage with the robot.
All welding positioners installed our own Genius Zhenkang cycloidal RV gear reducer, ensure high precision repeatability< 1 arc.min.
Top 3 leading brand digital robotic welding power source made in China. With 3 types of welding mode, DC, Low Splash and Pulse Mode depend on your materials, achieve low spatter weld effect, save time and labor of weld grinding.YASKAWA and KUKA robots also work with AOTAI welding machine in China.
From the welding effect by robot, Do you think who is the expert ?
We Have Armlength 1400mm And 1900mm Arc Welding Robots.
Many customers want to know about the program of arc welding robot, actually the program is already written, you only know the instruction and insert it during program.
For example if you want to weld straight line, there is instruction MOVL stardard for straight line, if weld arc or circle, there is instruction MOVC standard for arc. Through the teach pendant move the robot, and insert an instruction at the appropriate position of point,please visit our video.
This is our featured drive and control integrated controller for arc welding robot, compared to a conventional controller that controls and drives separately, it’s maintenance free.
The clearing torch can automatically cleaning torch, automatically cut the wires, automatically spray and antispatter.
The 7th Axis of welding robot also called robot tracking floor, used as a walking auxiliary mechanism of the robot, fit for long and large workpieces, enlarged operation radiu of the robot.
It’s not possible, you know robot need communicate with welding machine, and USA or European brand welding machine company would not open communication protocol to us, even someone brand agree, it only give us basic function, that’s only welding, if you want more functions, for example, touch sensing or arc tracking, swing welding, have no.
For our brand of welding machine AOTAI, it’s No 1 or No 2 brand of welding machine in China, as long as in the field of welding, almost all companies know well AOTAI. and YASKAWA, KUKA in China also usually AOTAI.
Our welding robot have anti-collision device, when hit an obstacle by coincidence,anti-collision device which pure mechanical structure will bounce back and protect the welding torch.
Regarding welding robot program, it’s not hard, firstly the program is already programmed well, you just insert related instruction, for example, if you weld a straight line, insert 2 positions of point, and the instrcution use MOVL which stand for straight line, then the robot know it weld straight line. If arc, then use instruction MOVC.
You know 2 points form a straight line and 3 points form a circle.
When you purchase machine from China, should find a professional company, then save time for the after-service, because some companies are trader, and they are not professional about welding robot.
When you bought welding robot from them and need after-service support or training, they need check with the manufacturer, will spend much time to communication, we have full training vedio about welding operation, you don’t worry about that.
Besides, some companies control system are developed by small company, their control system and teach pendant are not friendly
to operate, it’s hard to learn and spend much time to communicate about the operation, besides, their welding functions are not comprehensive and have no some types of weave welding.
Our control system is developed by big company, very easy to use, some customers said our program similar with OTC Daihen.
Standard accessories of arc welding robot including below,
1. Welding power source, cable
2. Wire feeder
3. Welding torch (Air-cooled / water-cooled)
4. Control system (English)
5. Torch anti-collision device
6. Arc seam tracking system
7. Remote control box
Other optional accessories including
1. Torch cleaning device
2. Triangulation line laser system for seam finding and scanning
3. Welding positioner
