No doubt ABB, KUKA, FANUC, YASKAWA, etc are great welding robot manufacturers worldwide, but their high price also blocked a large number of small and medium-sized factories.
Now more and more enterprises looking for high-quality and affordable price welding robots from China.
Genius Robotics Zhenkang is one of the most professional welding robot manufacturers in China with over 20 years of experience in the welding industry.
It’s your trusty supplier for all types of high-quality and cost-effective welding robots.
Laser welding is to radiate a high-intensity laser beam to the metal surface. Through the interaction between the laser and the metal, the metal absorbs the laser and converts it into heat, so that the metal melts and then cools and crystallizes to form welding.
MIG welding (Melting electrode gas shielded arc welding): Uses the arc burning between the continuously fed welding wire and the workpiece as the heat source, and the gas sprayed from the torch nozzle protects the arc for welding.
The 7th axis of the welding robot also called the external axis, the robot is installed on the sliding seat of the external axis and can be moved according to the specified route through the control system, expanded robot operating radius.
TIG welding (Inert gas tungsten protection welding): The heat source of TIG welding is DC arc, the workpiece is used as the positive electrode, and the tungsten electrode in the welding torch is used as the negative electrode.
Genius Robotics Zhenkang: Your Reliable Robotic Welding Supplier in China
If your factory or your project needs to buy welding robots, then Genius Robotics Zhenkang will be your best choice to manufacture your welding robots.
Genius Robotics Zhenkang is one of the leading welding robot suppliers with over 20 years of experience in the welding industry in China, and all of our welding robots independently design and R&D by ourselves, 80% of parts are manufactured by us, we tested the repeatability of welding robot is 0.03mm, tracking precision is 0.3mm by laser tracking instrument FARO.
If you are a robotic system integrator and need to find a welding robot manufacturer, Genius Robotics Zhenkang is your best choice and will 100% support you on the welding robot development.
Drop us an email and send your detailed requirement now!
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How to Choose your best welding robot manufacturers in China?
Now more and more customers are looking for high-quality welding robots with economic and affordable prices in China, but there are so many suppliers of welding robots in China, different companies, different brands, and then different prices, choosing a professional robotic welding supplier in China is very important to you. This article will tell you what’s professional welding robot supplier is.
Compare the core technology of your welding robot manufacturers
Genius Robotics Zhenkang is the largest manufacturer of high precision cycloidal gearbox RV reducers in China, broke the monopoly of Japanese cycloidal gearbox RV reducer and forced them off-price 50% sell in China, had core technology for industrial robot core parts.
Besides, we are a supplier of ABB, FANUC, YASKAWA, and OTC Daihen for their gearbox, therefore you don’t worry about the quality as buy from the supplier of a leading robot company.
We R&D and manufactured successfully arc welding robot in 2016, 4 years have passed, customer feedback is very good.
80% of parts are individually designed, R&D, and manufactured by us, so you will find Genius Robotics Zhenkang welding robots are unique and have a nice appearance.
Most other China suppliers of welding robots start manufacturing robots in 2019, it was a too-short time and less market test and feedback.
Besides other China robotic welding suppliers have no core technology, just buy all spare parts here and there and build it, test it almost fine then sell at a low price and get a profit they want, it does not matter in a short time but can’t stand the test of a market for a long time, you know as a machine welding robot lifespan is long, normally should be 8-10 years.
Third, for welding robot supplier who just assembles hard to control spare parts quality. The stability, consistency and coordination of the welding robot built will be not good, if the robot happens a problem, those welding robot suppliers even hard to find which part had a problem, need to check with both servo motor and gearbox manufacturers.
Compare the Welding Robot Body of your welding robot manufacturers
-Mechanical structure, we produce this welding robot using 4pcs RV gearbox, 2pcs harmonic driver. other welding robot suppliers build it using 3pcs RV gearbox and 3pcs harmonic driver, therefore ours have more strong rigidity.
-The bottom of the RV gearbox used, we use RV-50C, but others use RV-40E, our carrying capacity torque and speed ratio all are bigger, equivalently 20kg configuration, assure the robot doesn’t shake.
-The 5th and 6th using harmonic drivers, but we use double-circular spline harmonic drivers, other welding robot company use single-circular harmonic drivers because of saving cost, the rigid and torque of double-circular spline is 30% bigger than the single one.
Compare the test instrument of your welding robot manufacturers
Robotic welding has a high requirement of precision, Genius Robotics Zhenkang welding robot has a repeatability of 0.03mm, tracking precision is 0.3mm which tested by laser tracking instrument FARO, which it’s the most advanced laser tracking test instrument in the world, our company imported this instrument from United State, cost about USD 300,000.
Other robotic welding suppliers repeatability of above 0.05mm, and have no special precision test instrument, only use software to calibrate, their precision of robot calibrated is inaccuracy.
Compare the noise of the welding robot of your welding robot manufacturers
We care for every detail of the working performance of the welding robot and tested the noises of every axis and 6-axes running together noise, the biggest noise is < 70dB.
Other welding robot factories did not seriously test the noise of every axis.
Compare the Manufacturing equipment of your welding robot manufacturers
A high-quality welding robot comes from an advanced manufacturing process and equipment, in our manufacturing shop, you can see Switzerland’s thousand levels Agie Charmilles slow wire cutting machines, and Swiss grinding machines, the measuring instrument is Germany Zeiss three coordinates.
Other China robotic welding manufacturers have no advanced manufacturing equipments.
Compare the Welding Machine of your Welding robot manufacturers
All our welding robots will be equipped with the best Chinese digital welding machine, have the feature of low spatter, can save your labor hours for weld grinding, suitable for various materials carbon steel and stainless steel at the same time.
Besides, the welding power supply embedded welding expert database, which provides intelligent welding parameters combination, easy to adjust welding parameters.
Other robotic welding suppliers provide you no-low spatter welding power supply, spend much time for weld grinding, and only suitable for single materials such as carbon steel, besides, have no intelligent welding parameters combination, hard to adjust welding parameters.
Compare the Control System of your welding robot manufacturers
Genius Robotics Zhenkang adopted a driver-control system integrated controller, small size, compact structure, easy to debug and maintain, have features of high-speed communication, high responsiveness, high reliability.
Other China robotic welding suppliers adopted driver and control system separated controllers to save cost, big size and heavy.
Compare the Welding Functions of the welding robot of your welding robot manufacturers
Genius Robotics Zhenkang price is including all welding functions, such as touch sensing and arc tracking function, other welding robot suppliers quote you a low and basic price to attract you firstly, when talking about other functions, need to add price, or sometimes, you even don’t know could have those functions.
Compare the lifespan of the welding robot of your welding robot manufacturers
We designed this arc welding robot’s useful life is about 35000 ~ 40000 hours, lifetime is 8-10years, the welding robot from other China manufacturers lifespan only 3-4years, or sometimes their robots can weld, but already had no precision after 2-3 years, so it can not weld correct welding seam position, always weld misalignment or deviation, that depends on robot’s RV gearbox precision, because our RV gearbox has high precision, our welding robot would not easy to lose precision after several years.
Compare the Maintenance Parts of the Welding Robot of your welding robot manufacturers
As a professional welding robot manufacturers, Genius Robotics Zhenkang provides you with all spare parts one-stop shopping, including important core parts servo motor and gearbox, common consumable spare parts such as nozzle, protect sleeve, wire feeding roller, conducting rod, wire feeding tube, and also other maintenance spare parts like lubricating grease and lithium battery, etc.
Compare the warranty and after-sales service support of your welding robot manufacturers
Genius Robotics Zhenkang provides you with a standard one-year or extends warranty, 7×24 hours technical support and service, flexible training options including factory on-site training and online training, lifetime free technical support.